Causes of stress

Stress is a material's reaction to external load — an internal resistance force per unit area; plastic deformation leaves internal stresses in a workpiece, and the type of load (tensile, bending) determines the type of stress produced.
Diagrams of stress and residual-stress distribution in a wire cross section under bending, with a table matching types of stress (internal, tensile, bending, torsional) to their process causes.

Stress is the reaction of a material/workpiece to an external load. It is defined as an internal force of resistance per unit of area. There is a fundamental correlation between the condition of stress and the condition of deformation of a workpiece. A plastic deformation produces internal stresses in a workpiece which remain after the load is removed. Stresses arising during loading of such a plastically deformed workpiece are superimposed on these internal stresses. The type of stress produced during loading is characterized by the type of load. Tensile forces (drawing, coiling) result in tensile stresses while bending forces (deflecting, straightening) result in bending stresses.

See Also

Adapted from "We do it straight" — Wire Straightening, p. 43 (ISBN 3-00-005897-4).

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