Circular pulling through

A pull-off method in which the material is pressed against a driven pulley by a partial or full wrap, with movement produced by the interference fit between pulley and material.
Diagram of wire wrapped a quarter turn around a driven pulley with drive torque M, incoming force F1 and outgoing force F2.

Pull-off and acceleration forces have to be applied when processing endless material. The forces and moments required can be generated in various ways. Technical solutions in widespread use include:

  1. linear pull-offs with clamping devices,
  2. driven rolls,
  3. drive chains or toothed belts,
  4. circular pulling through units

A circular pulling through unit consists of a driven pulley against which the material to be straightened is pressed as the result of a partial or full wrap. Movement is produced by an interference fit between the pulley and the material. The following aspects should be noted:

  1. The material to be straightened is bent and deflected. This can lead to changes in its curvature!
  2. The maximal tensile force depends on the contact force and on the conditions of friction.
  3. The useful pull-off force depends on the pulley radius and the driving torque.

See Also

Adapted from "We do it straight" — Wire Straightening, p. 49 (ISBN 3-00-005897-4).

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